Digital Twins with frontline.io
Digital twins are interactive 3D replicas of manufacturing machinery made from CAD files.
In frontline.io, they simulate equipment for AR/VR training, AR remote support, and field service, enabling practice and guided workflows without physical machines.













frontline.io’s Digital Twins render over 200,000 parts with full precision, mirroring every component of real machines. This accuracy enables reliable training for high-stakes manufacturing sectors like aerospace and semiconductors.
With frontline.io, manufacturing teams take full control of Digital Twins, rotating, zooming, isolating, and manipulating parts in real time. They can simulate procedures, practice maintenance, and troubleshoot equipment using intuitive, hands-on controls.
frontline.io eliminates long modeling timelines by converting CAD files into optimized Digital Twins in under ten minutes. No 3D specialists are needed, cutting time and costs while delivering lightweight, precise models that work on any device.
Exploded views let manufacturing teams deconstruct Digital Twins instantly, revealing how internal assemblies fit and function. Adjustable exploded-view depth provides clarity for diagnostics, training, and field preparation, without disassembling real machinery.
Import CAD files in 30+ formats, ensuring seamless conversion into Digital Twins. Whether you use Autodesk, Dassault, or Siemens tools, your files are supported.
The proprietary FDLT format keeps models lightweight and optimized, converting CAD files for smooth performance and easy sharing across all devices — upload, load, and collaborate without lag.
frontline.io tailors Digital Twins with role-based visibility, tooltips, safety indicators, and custom UI elements. Each user sees only what’s relevant, improving clarity, safety, and efficiency.
frontline.io tailors Digital Twins with role-based visibility, tooltips, safety indicators, and custom UI elements. Each user sees only what’s relevant, improving clarity, safety, and efficiency.
“The content creation for HP which was one of the most troublesome areas for scaling XR has now become 5 times faster than any other solution. With 20 digital twins and hundreds of procedures created for them, thousands of HP team members and clients are now receiving an advanced-level support and training.”
— Ayush Jain


Ready to elevate your training and support?
With frontline.io, you can create precise 3D Digital Twins, deploy workflows fast, and boost team performance.
Start building smarter, more immersive experiences today.
Experience frontline.io for yourself and see how Digital Twins, Interactive Flows, Remote Support, Virtual Training Rooms, and Interactive Parts Catalog can transform your training and support operations
IOS & Android Smartphones
HMS Singray G2
Hololens 2
Magic Leap 2
PC & MAC
VR headsets
So are we! We’d love to share more about how frontline.io can accomplish needs, We’re also here to answer any questions.
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